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Digitised Manufacturing Systems

Our group specializes in digitised manufacturing systems using inherent principles of nature to contribute to the global cause of achieving Net Zero. Equipped with state-of-the-art manufacturing, sensing and characterisation tools, our group is located at the heart of London. We thrive on collaborations and offers a wide range of engineering solutions to emerging problems across disciplines ranging from healthcare, aerospace, manufacturing, The pedigree of our group stems from the unique integration of AI, digital manufacturing, sensors and advanced deposition techniques.

Our research group stands at the forefront of nature-inspired Net Zero manufacturing theme. We produce advanced surface using a myriad of additive and subtractive techniques to mimic the functionality observed in nature. We also use surfaces to perform in-situ detection of flaws during the manufacturing processes. With a vast range of online and offline tools we access to, we control the growth processes to achieve near optimal energy and emissions during the process. What sets us apart is not only our state-of-the-art equipment—such as nanoindentation, atomic force microscopy, wear testing, tribology, and precision microscopes—but also our collaborative and inclusive approach.

Our strength in our collaborations enables us to integrate cutting-edge technologies like AI, machine learning, and sensor systems into our work, enabling us to optimise spray processes, enhance material performance, and pioneer next-generation functional coatings.

Why engage with us?

Our lab is uniquely positioned to address challenges in advanced material coatings, where precision and performance are critical. From biomedical to aerospace industries, our work in the area of simulations and experiments enable us to bring the best solutions. Digitalised systems inspired by nature is a unique proposition pioneers by our research group.

Engaging with our lab means working with a team that blends expertise in materials science, engineering, and AI to deliver solutions that are not only scientifically sound but also innovative. We focus on long-term collaborations that push the boundaries of what’s possible in material coatings, making us an ideal partner for organisations seeking cutting-edge advancements in their products and developments.

Staff members

  • Prof Saurav Goel (Mechanical)
  • Prof Hari Upadhyaya (Electrical)
  • Dr Bugra Alkan (CS)
  • Dr Maria Centeno (Chemical)
  • Dr Naveed Hussain (Mechanical)
  • Dr Salimian Ali (CS)

Post Doc

  • Dr Nader Ameli

PhD students

  • Ms Beth Irungu
  • Ms Caaisha Warsame

Our research group is currently engaged on a massive £2.6 million UK government funded project, supported by the EPSRC.

The project is aimed at developing intelligent and smart next-generation of high-temperature coatings with self-monitoring capabilities during during their growth as well as in-service use.

This cutting-edge research integrates advanced modelling tools including data science and Multiphysics fusion, sensor technologies, and innovative deposition techniques to create coatings with embedded sensor functionalities.

By addressing the digitalisation gap in the UK coatings industry, this project aims to revolutionise high-value manufacturing sectors such as aerospace, energy, automotive, and healthcare. The outcomes will drive improvements in efficiency, product longevity, and sustainability, positioning the UK as a leader in advanced coating technologies.

See more detailed insights into our current and past projects.

Our partners include:

  • University of Manchester
  • University of Sheffield
  • Buehler
  • Archer2
  • NSG Group
  • Mondragon University
  • Indian Institute of Technology